honggang cutting machine

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HG-G Style, Full Servo Die Cutting Machine, No Hydraulic
Well known as a hydraulic cutting machine factory, Honggang is not only manufacturing hydraulic cutting machines. Since 2010 to cooperate with Dongxing, we have start making the servo forming station, servo cutting station for the full thermforming machine. 

Welcome tovisit our 2024 manufacturing report.

You can see that, Only in the past 7 years, we have make over 1000+ sets of the servo cutting systems. So we have rich experience in full servo die cutting structure machine. Though mostly, we are engaged more in plastic packages, such as food package, pharmaceutical Packaging etc which require Dust-free and oil-free workshops. Only full servo die cutting machine can meet this demand.



Structures and Advantages: 


1.The main machine adopts a full servo mechanical connecting rod structure, which has a fast punching speed and a lower equipment failure rate, eliminating the complicated maintenance of hydraulic machinery to replace hydraulic oil and oil seals.

2.The cutting machine body adopts a cast body and is stress-relieved. The body has undergone rigorous strength verification to ensure that the structure of the body does not deform excessively under long-term high-intensity work.

3.Precision mechanical connecting rod structure, repeated punching position accuracy reaches ±0.02mm, the mechanical structure eliminates the problem of unstable punching pressure, and makes the die more durable.

4.Fully servo motor drive, more energy-saving and environmentally friendly, the same cutting force saves more than 50% energy than traditional hydraulic machinery.

5.Mature bilateral servo automatic feeding system, the feeding plate has high repeated positioning walking accuracy, and bilateral use improves the utilization efficiency of the equipment.

6.The product is equipped with a digital self-lubricating system, and each moving part adopts an automatic lubrication system, which does not require personnel maintenance.
7.Programmable logic control and touch screen display, setting cutting depth and feeding speed, simpler, more accurate and faster operation.
8.The cutting die fixed automatic die clamping system can quickly complete the die replacement and improve the safety of die clamping.

Model information:

At present, we have two models for the full servo die cutting machines.

HG-G60T, 940x780mm working area, 780x780mm max dies size.
HG-G100T, same as above.

Feeding systems: 
1)Single or Dual side feeding tables.

2)Step-auto feeding feeding tables. which allows to put large cutting moulds to cut twice, or several times.
When the cutting upper plate is made by casting, not by welding, which is much more stonger than welding. So based on the casting plate on top, at present, we recommend to keep the area as 940x780mm working area.

3) Availble with the robot arm to pick and place. 

Any other customize requirement, or any query, please feel free to contact us:
tina@hgcuttingsystems.com
Whats'app: +8615918086545.


Specifications:



HG-G60T940x780 Servo Double Side Automatic Cutting Machine - Technical Parameters
Item NO. Content
Main machine mechanical parameters 1 Working pressure: 60T
2 Cutting area: 940x780mm
3 Maximum installation size of the die: 780x780mm (using automatic die clamping system)
4 Pressing plate stroke: 175mm
5 Minimum closing: 100-150mm
6 Adjustable closing height: 50mm
7 Upper plate die adjustment speed: 0.25mm/S
8 Fastest cutting speed: 500mm/S
10 Total equipment weight: about 4T
11 Dynamic punching repetition accuracy in the cutting area: ±0.02mm
12 Cutting balance accuracy: parallelism of upper and lower steel plates ±0.15mm
13 Overall machine size (length x width x height): L3150xW1300xH2350 (subject to actual conditions)
14 Frame: Upper pressing plate, power plate casting, lower workbench steel plate welded structure, precision machining
Feeding part 17 Feeding method: single/double-sided servo rack pull plate feeding, Feeding accuracy: ±0.1mm, Feeding speed: 0-800mm/s
18 Feeding motor: servo motor 1.2W Quantity: 1 set
19 Helical gear planetary reducer: PM90 (1:5) Quantity: 1 set
20 Feeding guide rail: TRS25 2 sets Manufacturer: Taiwan TBI
21 Transmission gear rack: Die 2 helical teeth Quantity: 1 set
22 Button spacing: 300mm
23 Button: work button (button with light) + emergency stop + two-hand synchronous start
24 Operation height: 1000 mm from the ground
25 Shield: Protective cover installed around.
Electrical parameters 26 Electric box market customization Honggang standard
27 PLC: FBs-24MCT Quantity: 1 set Brand: Taiwan Fatek
28 Human-machine interface: Model: 7-inch color screen Quantity: 1 set Brand: Taiwan Fatek, Product counting function, can save 200 equipment abnormality record information
29 Control transformer: BK-300 IN380V OUT220V
30 Rated power of the whole machine: about 10kw
31 380V±10 three-phase 50HZ
32 Main motor power: 7.5kw Brand: Huichuan Motor
33 There are two control modes: manual/automatic. Each action of the machine is equipped with an independent control switch
34 The noise of the equipment operation must be lower than 85 decibels;
35 A circuit breaker is set, and there is an audible and visual alarm device.
36 A cumulative operation counter is set (the object of measurement is the number of processed workpieces).
37 All raw materials used must comply with the provisions of the National Safety Production Law.
Note:In addition to the above main technical parameters, other unspecified parts have been designed and considered according to the requirements of the specification.