plastic sheet pneumatic thermoforming machine
Second, the model DX-750
Third, the production line composition
1. Plastic sheet pneumatic thermoforming machine main body
2, waste side winding machine
3, industrial computer control cabinet
4, automatic release rack
Fourth, the main technical parameters
1 |
Suitable materials |
PP、PS、PET、PVC、ABS、PLA |
2 |
Suitable Thickness |
0.3-2.0mm |
3 |
SUitable width |
750mm |
4 |
Max.cutting dimension (mm) |
750×520mm |
5 |
Max. negative depth (mm) |
≤180mm |
6 |
Working Effective |
≤12 cylce/minute |
7 |
Heating Power |
100kw |
8 |
Main Motor Power |
15kw |
9 |
Feeding Motor |
4kw |
10 |
Motor Voltage |
Three phase 380V |
11 |
Air Pressure |
0.6-0.8Mpa |
12 |
Air Consumption |
4000~5000 L/min |
13 |
Water Consumption |
40-50L/min |
14 |
Machine Weight |
6000kg |
Fifth, the unit features:
1. The main machine is 4 column structure, the guide column material 40Cr steel is quenched and tempered, the outer hard chrome plating, the rigidity is good, the guiding performance is accurate, the wear resistance is good, and the service life of the die is cut. The fulcrum opens and closes the mold, and the clamping precision is high;
2. The hydraulic system adopts domestic oil pump and Taiwan imports solenoid valve;
3. Heater (upper furnace) length 2750mm, (lower furnace) 2500mm is divided into 16 zones PID automatic temperature control adjustment, single-phase voltage regulator module without contact output, stable, high precision, temperature control error <±1 °C. In the upper and lower 8 zones, the power-on furnace mouth moves forward in the direction of the mold to achieve a seamless connection between the mold and the electric furnace. The area connecting the electric furnace and the mold is adjustable to reduce the temperature difference between the front and rear of the product.
4. The heater adopts clay arc electric heating tile, which has high heat effect, energy saving, safety and reliability;
5. The feeding chain adopts the toothed double-row roller chain. The cooling water path is built in the chain rail, the cooling efficiency is high, and the water source is saved. The inner cover stainless steel plate and the guide rail are made of 40Cr quenching, the working surface has high hardness and long service life. , guaranteed to use 20,000 hours.
6. Low center of gravity design, low cup height, stable operation, in line with the human body standing operation and observation of the best height.
7. The gas circuit control of the whole equipment (cylinder is domestic famous brand----Fangda) adopts Japanese and Taiwanese components, which is reliable in operation and long in life.
8. Feeding power adopts frequency conversion motor and hard tooth surface Taiwan brand speed reducer, with high control precision, accurate positioning and quick start and stop response.
9. It adopts Omron PLC.EV touch screen man-machine interface, which is more convenient to operate.
10. The back end is equipped with a corner winding mechanism, the maximum winding diameter is 1000mmm, and the roll change is convenient;
Six main technical indicators
1. The length deviation of the feed piece is ≤±1.5mm;
2. The heating electric furnace adopts clay arc electric heating tile with temperature deviation <±1°C;
3. The horizontal error of the movable table is ≤0.3mm(-)/1000mm;
4. The parallelism error between the movable die table and the upper die table is ≤0.03mm/1000 mm;
5. The vertical error between the column and the movable table is ≤0.04mm;
6. The bearing of the column and the movable table is matched with a clearance of +0.02mm to +0.04mm.
7. Maximum punching force 45 tons
Seven、 Main Purchased Parts
Name |
Marks |
Mark |
Frequency converter |
Yingweiteng |
|
Button |
Schneider |
|
Intermediate relay |
Omron |
|
Single phase voltage regulator module |
Yangming, Taiwan |
|
Ceramic heater |
Domestic |
|
Heating element with thermocouple |
Domestic |
|
AC contactor |
Schneide |
|
Proximity switch |
Omron |
|
thermal relay |
Schneider |
|
Temperature table |
Huibang |
|
cylinder |
Fangda |
|
The electromagnetic valve |
Yuken Taiwan |
|
PLC |
Omron |
|
Feeding reducer |
Taiwan |
|
touch screen |
Taiwan |
|