Thermoforming Machine

DM7880 Large size Full auto 3-station Pressure&Vaccum forming Machine

Model:DM7880

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Features Options Specifications Industries

DM7880 Large Size Full Auto 3-Station Pressure & Vacuum Thermoforming Machine

One integrated line: heating, pressure & vacuum forming, in-mould trimming, and automatic stacking. Designed for high-volume production of large-format trays, containers, and industrial parts. From PET roll to finished stack – fully automatic.

Request Quotation & Sample Test

Save Labor Cost

70%

Eliminate separate trimming and stacking stations. One operator runs the whole line. No manual counting, no secondary handling.

High Energy Efficiency

20%+

Japan Yamatake intelligent temperature control with ±0.3°C accuracy saves over 20% electricity compared to traditional systems. Stable production in 3-5 minutes.

Quick Mold Change

15-20 min

Auto locking system allows fast product switching. Run small batches profitably and respond to market changes quickly.

Key Technical Specifications

Forming area: 780 x 800 mm – fits large trays or multiple cavities per cycle

Sheet width max: 810 mm
Thickness range: 0.15 – 2.0 mm

Production speed: Up to 30 cycles per minute (depending on material and thickness)

Max forming height: 140 mm – suitable for deep-draw containers

In-mould trimming: Steel rule cutting, max 13 meters knife rule – clean edge, no dust

Installed power: 130 kW |
Actual consumption: 25-50 kW

Machine weight: 15,000 kg
Dimensions: L11.8 x W2.4 x H2.6 m

Materials: PET, PP, PS, PLA, PVC, ABS, biodegradable sheets

Servo Motor Configuration

Forming servo: 7.5 kW x 2 (upper and lower)

Stretching servo: 3.0 kW x 1

Cutting servo: 7.5 kW x 2

Sheet feeding servo: 5.5 kW x 1

Stacking servo: 2.0 kW x 1

All servos are absolute encoder type with position memory. Delta standard, upgradeable to ABB or Yaskawa.

Premium Components

Control: Germany Beckhoff PLC + 15-inch touch screen
Servo drives: Taiwan Delta (standard) / ABB or Yaskawa (optional)
Temperature control: Japan Yamatake (Azbil), ±0.3°C accuracy
Heating elements: Germany ELSTEIN + Sweden Kanthal wire
Pneumatics: Japan SMC valves and cylinders
Gearboxes: High-precision planetary / optional Germany NORD or SEW

Why 3-Station Design?

Station 1 – Forming: Pressure & vacuum with servo-driven platen
Station 2 – Cutting: In-mould steel rule trimming, integrated
Station 3 – Stacking: Automatic counting and stacking, ready for packing
Optional 4-station configuration available for dedicated punching or labeling

Typical Applications

Fresh fruit & vegetable trays
PP lunch boxes & clamshell containers
Electronic component trays (anti-static)
Medical blister packs
Industrial hardware blisters
Disposable food containers (PET, PLA)

Built by HGCuttingSystems & Dongxing

150 in-house workers, 20,000 m² own factory
23+ years cutting machine experience + 20+ years thermoforming expertise
Annual production: 90-100 sets, continuous design improvement
Exported to 80+ countries, including Japan and Germany
1-year warranty, lifetime service, on-site installation available

Optional Upgrades for DM7880

4-station configuration: Adds dedicated punching or pre-heating station

In-line labeling: Apply labels during forming

Horizontal / laser punching: For vent holes or complex patterns

Auto packing system: Direct connection to carton packing line

In-line crusher: Grind edge trim and scrap for recycling

Test DM7880 with Your Own Material

Send us a roll of your sheet and product drawing. We will run samples on the DM7880 and ship them to you with a production video.

Contact Tina for Free Sample Test

Email: tina@hgcuttingsystems.com | WhatsApp: +86 159 1808 6545

Other 3-Station Thermoforming Models – Small Size Options

If the DM7880 is larger than your current needs, we offer compact three-station machines with the same core technology: pressure & vacuum forming, in-mould trimming, and automatic stacking. Perfect for smaller trays, lower volume production, or first-time thermoforming buyers.

Compare Models & Get Advice

DM6145

Forming area: 610 x 450 mm

Max sheet width: 660 mm

Sheet thickness: 0.10 – 2.0 mm

Machine weight: 9,000 kg

Installed power: 100 kW

Servo config: Forming 4.5kWx2, Stretching 2.0kW, Cutting 5.5kWx2, Feeding 4.5kW, Stacking 1.5kW

Most affordable full-servo 3-station machine
Ideal for small fruit trays, blister packs, R&D
Same Beckhoff PLC and SMC pneumatics as larger models
Entry-level investment, full automation

DM60

Forming area: 780 x 600 mm

Max sheet width: 660 mm

Sheet thickness: 0.15 – 2.0 mm

Machine weight: 12,000 kg

Installed power: 120 kW

Servo config: Forming 5.5kWx2, Stretching 2.0kW, Cutting 7.5kW+5.5kW, Feeding 5.5kW, Stacking 2.0kW

Perfect for 4-up PP lunch box molds
High output up to 30 cycles/min
Widely used for fast food containers and deli trays
Proven design with hundreds of installations

DM80

Forming area: 720 x 800 mm

Max sheet width: 810 mm

Sheet thickness: 0.15 – 2.0 mm

Machine weight: 13,000 kg

Installed power: 120 kW

Servo config: Forming 7.5kWx2, Stretching 3.0kW, Cutting 7.5kWx2, Feeding 5.5kW, Stacking 2.0kW

Same width as DM7880 but shorter depth
Versatile for trays, clamshells, medical blisters
Quick mold change (15-20 min)
Optional 4-station for punching or labeling

Which Model Fits Your Production?

All machines share the same 3-station design: Forming → Cutting → Stacking. They all include in-mould steel rule trimming, automatic stacking, Germany Beckhoff control, Japan SMC valves, and energy-saving temperature control.

DM6145 – Best for small trays, prototyping, or tight budgets.
DM60 – Standard choice for PP lunch boxes and medium trays.
DM80 – Larger forming area (720x800mm) for bigger trays or higher cavity count.
DM7880 – Max size (780x800mm) for high-volume, large-format production.

Common Features Across All Small 3-Station Models

Control
Germany Beckhoff PLC, 15" touch screen, fault alarm

Heating
Japan Yamatake ±0.3°C, 20% energy saving, 3-5 min startup

Trimming
In-mould steel rule cutting, no dust, no secondary trim

Stacking
Automatic counting, down stacking or in-mold picking

Safety
Light curtains, safety bolts, anti-sagging sensor

Materials
PET, PP, PS, PLA, PVC, ABS, biodegradable

Need Help Selecting the Right Size?

Tell us your tray dimensions, weekly output, and budget. We will recommend the most cost-effective model within 24 hours.

Contact Tina for Model Recommendation

Email: tina@hgcuttingsystems.com | WhatsApp: +86 159 1808 6545

Station	Unwinding unit--heating unit--forming part--cutting part--punching part--stacking part--scroll winding unit.
Suitable materials	PP,PS, PET,PVC,OPS,PLA
Sheet thickness	0.15-2mm
Max formed area	Width 780× Length 800mm
Min. Formed Area	420x300mm
Min.Formed Area	420x300mm
Max punching area	690x830mm
Travel depth	170mm
Formed Depth	150mm
Heating power	50KW
Sheet Width	400-800mm
Total power	130KW
Weight	15000KGS

Industry Applications for DM Series Thermoforming Machines

DM7880 and other DM series machines serve three primary industries where thin-gauge plastic packaging requires high precision, clean edges, and automation. Below is how our technology solves real production challenges in each sector.

Food Packaging – Fruit Trays, Lunch Boxes, Clamshells

Supermarkets and food processors demand containers with consistent wall thickness, smooth flange surfaces for heat sealing, and ventilation holes for fresh produce. DM machines with in-mould trimming deliver burr-free edges that do not compromise seal integrity. The optional 4-station configuration adds horizontal punching for fruit tray vents, eliminating secondary operations. Automatic stacking reduces handling contamination risk.

Key benefits for food packagers: up to 30 cycles per minute output, ±0.1mm precision for stackable trays, quick mold change for seasonal products, and compatibility with RPET and PLA sustainable materials.

Electronic Component Trays & ESD Packaging

Anti-static trays for ICs, connectors, and SMT components require tight tolerances and clean cut edges to prevent dust generation. DM machines with servo-driven cutting achieve ±0.1mm positioning accuracy and produce no loose particles. The rigid QT500 ductile iron mold table ensures stable cutting force, while optional conductive material handling is supported.

Key benefits for electronics manufacturers: consistent cavity depth, zero flash, fast prototyping with DM6145 small format, and full automation from roll to stacked trays.

Medical Blister Packs & Sterile Packaging

Medical device and pharmaceutical packaging requires strict cleanliness and repeatability. DM machines feature oil-free bearing stations and closed-loop servo control, minimizing contamination risk. The Beckhoff PLC provides full production data logging. In-mould trimming eliminates secondary handling that could introduce particles.

Key benefits for medical packaging: cleanroom-ready design, ±0.3°C temperature control for material consistency, automatic stacking to reduce human touch, and optional laser punching for fine features.

Industrial & Hardware Blisters

Heavy-duty trays for tools, automotive parts, and consumer goods require thicker sheets (up to 2.0mm) and high impact resistance. DM8775 with 870x750mm forming area handles large part sizes. The pressure & vacuum combination ensures deep draw without thinning. In-mould cutting maintains clean part separation without secondary trimming.

Key benefits for industrial packagers: wide sheet capacity, robust cutting station for thick materials, quick mold change for varied part families, and optional in-line crushing of edge trim.

Need a machine tailored to your specific industry? Send us your product drawing and material specification. We will recommend the right DM model and provide sample forming tests free of charge.

Contact Tina: tina@hgcuttingsystems.com or WhatsApp +86 159 1808 6545.