Thermoforming Machine

DM7860 3/4-Station Pressure & Vacuum Thermoforming Machine

Model:DM7860

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Features Options Specifications Industries

DM7860 3-Station Pressure & Vacuum Thermoforming Machine – Heating, Forming, Cutting and Stacking in One Line, Save 70% Labor Cost

From PET/PP/PLA roll to ready-to-pack tray – no separate trimming machine needed, no manual counting. Designed for food packaging, electronic trays, and medical blister manufacturers.

Core Benefits

Benefit 1: Save 70% Labor Cost
In-mould steel rule cutting + automatic stacking integrates heating, forming, cutting and stacking into one continuous process. No separate trimming station. No manual counting. One operator is enough.

Benefit 2: ±0.1mm High Precision
Full servo drive (independent servo motors for forming, cutting, stretching, and stacking) ensures consistent product dimensions and clean, burr-free edges. Meets food-contact packaging requirements.

Benefit 3: 15-Minute Quick Mold Change
Auto mold locking system reduces mold change time from traditional 1 hour to 15-20 minutes. Run small batches profitably with fast product switching.

Parameters:

No.	Term name description	Technical Parameters
1	Applicable raw materials	PP, PS, PET, PVC, OPS, degradable materials, PLA. etc.
2	Forming method	Positive and negative pressure forming
3	Maximum forming mold area	Width 780×length 600mm
4	Minimum molding die area	420×300mm
5	Maximum sheet width	810mm
6	Applicable sheet thickness	0.15-2.0mm
7	Maximum punching area	780×600mm
8	Cutting knife line	8M knife line
9	Maximum opening and closing stroke of forming mold	150mm
10	Molded product height	130mm
11	Stacking mechanism	Hanging point stacking
12	Rated power of whole machine	120kw
13	Power consumption	25-50kw
14	Power access	380V/50HZ (three-phase five-wire)
15	Total Weight	16,000kg
16	physical dimension	L13 m×W2.4m×H2.6m
17	Maximum sheet material roll diameter	1100mm (within 500KG)
18	Work efficiency	40 molds/minute (depending on material thickness)
19	cooling method	The mold is cooled by circulating water

Materials & Applications

Applicable Materials
PP, PET, PS, PLA, PVC, ABS, biodegradable sheets, and other thermoplastic sheets.

Typical Applications

Fresh fruit trays
PP lunch boxes
Clamshell food containers
Electronic trays (including anti-static)
Medical blister packs
Cup lids and yogurt cups
Hardware blister packs
Daily necessities inserts

Key Components & Brands

Control system: Germany Beckhoff PLC + 15-inch color touch screen (fault alarm and real-time monitoring)

Temperature control: Japan Yamatake (Azbil) one-to-one digital control, accuracy ±0.3°C, stable production in 3-5 minutes

Heating elements: Germany ELSTEIN far infrared ceramic heaters + Sweden Kanthal heating wire

Pneumatic components: Japan SMC (positive pressure valve, vacuum back-blow valve, pressure regulator, etc.)

Servo motors: Taiwan Delta (standard), optional Switzerland ABB or Japan Yaskawa

Gearboxes: standard high-precision planetary gearbox, optional Germany NORD or SEW

Mold table material: QT500 ductile iron with five-point external curved toggle clamping mechanism

Optional Upgrades

You can add the following options according to your production needs:

4-station configuration (adds independent pre-heating or punching station)

In-line labeling

Horizontal punching / laser punching

Connection to automatic packing line

High-foot bowl forming

In-line crusher for edge trim recycling

VIDEOS

DM60 Working Video Playlist https://www.youtube.com/playlist?list=PLix4PEyDCbr-tazO8BxymiQv4xBT5OYJu

Why Choose HGCuttingSystems (Factory Strength)

1. We are not a trading company: Honggang (23+ years in cutting equipment) and Dongxing (20+ years in thermoforming) are merged. We have 150 in-house workers and a 20,000 m² manufacturing base.

2. Key parts made in-house: forming station, cutting die table, stacking mechanism are all self-designed and manufactured – quality is fully controlled.

3. Annual output: 90-100 sets – we continuously collect customer feedback and upgrade the design every year.

4. Export to 80+ countries: Resellers in Japan and Germany prove our quality in the world's most demanding markets.

5. Service commitment: 1-year warranty, lifetime service. We provide on-site installation and operator training. Spare parts available for 8+ years.

Want to see the DM7860 run with your own material?

You can choose one of the following:

Make a testing mould, We will run samples on the DM7860 and ship them back to you together with a production video.

Live video demo: Connect via WhatsApp or WeChat, we will run the machine live so you can watch in real time.

Request full PDF documentation: detailed technical specs, dimensional drawings, and optional configuration list.

Contact Information:

Email: tina@hgcuttingsystems.com
WhatsApp / WeChat: +86 159 1808 6545
Website: www.hgcuttingsystems.com

Customers List for reference

Trusted Supplier to FOXCONN and CATL Supply Chain

Thailand Royce

Thailand Excelplastic

Canada Hi-Quality Packaging INC

America Hi-Quality Packaging INC

America EVERRANK

Vietnam Kisung,

Vietnam Fuja

Vietnam Taipei

Russia Absolut-Pak Ltd.

Egypt Alfayhaa-plastic

India Shivana Agropack LLP

We manufacture the whole machine from A to Z

Dongxing thermoforming machine factory picture 8

Vietnam Kisung, Vietnam Fuja Vietnam Taipei

Other Thermoforming Models in the DM Series

DM60 is an excellent choice for standard PP lunch box and fruit tray production. If you need a different forming area, higher output, or entry-level investment, the following DM series models are available. All share the same core technology: 3-station full servo, pressure & vacuum forming, in‑mould trimming, and automatic stacking.

DM7880 – Large Forming Area for High Output

Forming area: 780 x 800 mm
Max sheet width: 810 mm
Ideal for: Bulk production of family-size food trays, industrial pallets, and large clamshell containers.
Key advantage: Up to 30 cycles/min, 15000 kg rigid structure, 4‑station optional.

DM8775 – Widest Forming Width for Industrial Trays

Forming area: 870 x 750 mm
Max sheet width: 900 mm
Ideal for: Extra-wide electronic trays, automotive parts blisters, and large hardware packaging.
Key advantage: Handles sheet thickness 0.12‑2.0 mm, 130 kW installed power, horizontal punching available.

DM80 – The Versatile All-Rounder

Forming area: 720 x 800 mm
Max sheet width: 810 mm
Ideal for: Medium-volume production of lunch boxes, deli containers, and medical blister packs.
Key advantage: Same technology as DM7880 in a slightly smaller footprint – lower investment with high flexibility.

DM6145 – Entry-Level, Perfect for Startups & R&D

Forming area: 610 x 450 mm
Max sheet width: 660 mm
Ideal for: Small batch production, prototyping, or first-time thermoforming buyers.
Key advantage: Most affordable 3‑station full servo machine, 9000 kg, 100 kW rated power, still includes in‑mould cutting and auto stacking.

All DM series machines are built in our 20,000 m² Foshan factory with 150 in‑house workers. Common features include Beckhoff PLC, SMC valves, ELSTEIN heaters, and ±0.3°C temperature control. We can also customize 4‑station configurations, in‑line labeling, laser punching, and auto packing integration for any model.

Need help choosing the right model? Send us your sheet width, product size, and monthly output. We will recommend the best fit within 24 hours.

Contact Tina: tina@hgcuttingsystems.com or WhatsApp +86 159 1808 6545.

Machine name	DM60 3-Station Pressure & Vacuum Thermoforming Machine
Model	DM60(7860)
Suitable Materials	PP, PS, PET, PPET, CPET, PVC, OPS, PLA
Sheet Thickness	0.15-2.0mm
Cycle Period	40/min
Formed Area	W780xL600mm
Air Pressure	7BAR
Sheet Width	450-810mm;450-760mm
Min. Formed Area	420x300mm
Travel Depth(From bottom to top)	150mm
Formed Depth	130mm
Heating Power	20-55KW
Rated Power	100KW (Consumption power: 60KW),130KW
Total Weight	14T
Dimension	L11mxW2.8mX3m