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Home > Resources > News > DM Series Full-Auto Full-Servo 3-station thermoforming Cutitng Stacking Machine

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DM Series Full-Auto Full-Servo 3-station thermoforming Cutitng Stacking Machine
After 13 years development, manufacturing and continous improvement, Honggang-Dongxing finally come out the DM series of Fully Auto Full servo 3 station/4-station thermorforming cutting stacking machine. And after years checking, DM series is finally available to serve overseas. Till now, DM series already exported to US, CA, Thailand, Indonesia, and Vietnam.


First of all, the relationship between HONGGANG&DONGXING: 
Honggang factory and Dongxing Factory have same boss.
Honggang factory manufactures the stations to Dongxing factory.
Dongxing factory is in Dongguan and Honggang factory is in Foshan.
Honggang factory also owns the cutting machine brand: HONGPAI. (Old name, Honggang)

Below is the details for DM series: 
PLA Food container Thermoforming Cutting Stacking Machine/Production line
  
Forming Moulds to change EASY system:
Parameters: belowing details of DM60.              
Item Description Parameters Item Description Parameters
1 Applicable raw materials PP,PS,PET,PVC,OPS,PLA. Etc. 11 Stacking mechanism pushing stacking
2 Forming method Positive and negative pressing forming 12 Rated power of whole machine 120kw
3 Maximum forming mold area Width 780× Length 600mm 13 Power consumption 25-50kw
4 Minimum molding die area 420×300mm 14 Power access 380V/50HZ (three-phase five-wire)
5 Sheet width range 450x810mm 15 Total Weight 16,000kg
6 Applicable sheet thickness 0.15-2.0mm 16 physical dimension L11.8m×W2.8m×H3m
7 Maximum punching area 780x600mm 17 Maximum sheet material roll diameter 1000mm (within 500KG)
8 Cutting knife line 8M knife lines length. 18 Work efficiency 40 molds/minute (depending on material thickness)
9 Maximum opening and closing stroke of forming mold 150mm 19 cooling method cooled by circulating water
10 Mould travel Depth 165mm 20      
Configuration                
item Description Details/Brands item Description Details/Brands
Control system Control System Beckhoff System Driving system Cycles 40 times/minute
Programmable Controller (PLC) Beckhoff System Forming Servo System Delta system 5.5kw
Touch display 15 inch color touch monitor Punching and cutting servo system Delta system 7.5kw
Pulling materials  servo system Pulling servo system Delta system Stacking Servo System Delta system
Pull gearbox High precision planetary reducer Station structure Cam structure
Chain guide Aerospace aluminum alloy surface hard oxygen treatment Heating system Intelligent temperature control system Zhuanggu (hero) one control one computer digital temperature control; Japan Yamatake temperature measurement module
Pull chain Taiwan KMC (double-row guide chain) Far infrared ceramic heater Ceramic heating brick (Sweden KANTHAL imported heating wire) . 
Rail (beam) cooling system The whole beam is cooled by water (circulating water) Hot stove (stainless steel hot stove) The length of the heating furnace is 3 times of the forming length, the upper and lower furnaces are heated, and the lower furnace has a protective steel mesh. High temperature resistant wire, with current overload protection
Rail adjustment The guide rail is electrically adjusted and can be adjusted in one direction Vacuum pump Germany Weili 100M3/H (with large flow vacuum valve)
Forming position Forming station The height of the upper mold table can be adjusted by 50mm Cutting position cutting part Servo direct cutting; the height of the forming upper die table can be adjusted by 50mm
Positive air pressure valve Japan SMC ultra-high-speed response fluid valve Install the mould Equipped with safety hooks for easy operation
Bottom wind Bottom air adopts atmospheric volume valve Stacking system Automatic counting, automatic stacking function
Install the mould Equipped with safety hooks for easy operation Rewinding system Frequency conversion automatic rewinding function, adjustable torque function
Safe system 1. Equipped with safety grating devices on the left and right sides Cooling system cooling system 8HP air-cooled chiller
2. Part of the machine is equipped with an emergency stop device cooling method The mold is cooled by circulating water (6 water inlets and outlets)
3. Leakage, overload safety switch Electrics Intermediate relay  Japan Izumi Switching power supply  MEAN WELL
Lubrication system The guide rail is equipped with a needle valve type oil cup lubrication system AC contactor  Japan Fuji
holding/Feeding system Double material bar automatic mechanical feeding roll device, roll diameter 1100mm, can bear 500KG Proximity switch  Japan Omron Solenoid valve  Japan CKD & SMC & Taiwan goldware
Product description
I. Overview:
D&M60 series multi-station plastic sheet air pressure thermoforming machine is a high-efficiency, fully automatic plastic sheet air pressure thermoforming machine developed by our company through digestion, absorption and innovation of  similar advanced models at home and abroad. The machine has the advantages of stable operation, convenient operation and long life.
Positive and negative pressure molding is a new technology of plastic molding processing. It is characterized by heating the plastic sheet of crystalline polymer to below the crystal melting temperature, stretching the mold core, and modifying the shape by compressed air to form a thin-walled plastic container.
2. Features of this machine:
The D&M60 series multi-station plastic sheet pneumatic thermoforming machine developed and produced by our company has reached the advanced level of similar domestic equipment in main technical performance, and has its own characteristics. The main performance is: the use of PLC control system, automatic fault alarm, easy operation and Maintenance; machine-electricity-pneumatic combined transmission, large forming area, high production efficiency, can realize the functions of heating, forming, punching (optional), punching and cutting, and stacking of plastic sheet. It is suitable for the molding of various shapes of products, and the molding quality of the products is high. The whole machine has reasonable structure, compactness, low noise, good operation stability and reliability.
3. Application scope:
This machine can be widely used in the production and production of all kinds of disposable plastic light containers and plastic products. Such as: instant noodle bowl, fruit box, fast food box, pastry box, electronic tray, hardware, daily necessities packaging box, etc.
Process flow: The D&M60 series plastic sheet air pressure thermoforming machine produced by our company has an automatic operation procedure as follows: feeding-temperature control heating-forming-punching (optional)-punching-product stacking- Rewinding and smashing of scrap material is continuously completed. D&M60 series models can be worked for the following materials: polypropylene (PP), polystyrene (PS), polyvinyl chloride (PVC), polyester (PET) and other thermoplastic sheets such as ABS.
Structural features
The D&M60 series multi-station plastic thermoforming machine is a new model that has been continuously optimized and designed according to the new requirements of plastic product processing. It has a wide range of uses, stable movement, low noise, reliable work, high finished product qualification rate, wide application of sheet materials, forming, trimming, finished product output, and waste rewinding are all fully automated and continuous production. It can greatly save manpower and space, reduce costs, and improve economic benefits.
The movement of the machine's operating mechanism and the coordinated actuator are driven by machinery (eccentric connecting rod). Does not pollute the production environment and products. Especially suitable for the processing requirements of food packaging containers.


Please contact us if any interest. 

Best Regards,
Tina Chen 
What'sapp/Wechat: +8615918086545
Email: tina@hgcuttingsystems.com