3M Thinsulate Insulation Heat-Seal-Cut: HG-B200T 1600x1000mm Standard Model - HG&DX

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3M Thinsulate Insulation Heat-Seal-Cut: HG-B200T 1600x1000mm Standard Model

Preview for this article of Thinsulate Insulation heating sealing die cutting:
1.Working Video of HG-B200T 1600x1000mm, with auto feeding.
2.Special Design Points for the thinsulate heating seal..
3. Die/Moulds introduction.(We supply the dies/moulds also)
4.Structure inside video for checking.
5. Main Specifications/functions introduction.
6. Parameters data sheets.
7. HG production report in 2024 link.

Click here to Models page to send a query.

After over 10 years of manufacturing and testing, Honggang designed out this special standard heat seal cutting machine for the 3M Thinsulate Insulation material, which used in car automotive manufacturing industry for souldproof.

And you can see from the video, the thinsulate insulation material always is in rolls. So the standard model for the die cutting machine is with the holder and unwinder to auto feeding, and rewinder at the out-feeding side tot rewind the wastings after cutting.

The key point for the insulation heating sealing and die cutting at the same time, is the strong pressure and heavy stamping, to seal the edge successfully. To solve this problem, we adapt 200 tons max hydraulic pressure, and more important, we design a very THICK/HIGH cutting head. Based on the heavy steel head, the sealing is such easy!

Here to show you the standard HG-B200T 1600x1000mm insulation Heat seal cutting machine production process, then you can see inside of the machine structure, as well electric box wire connection, control system: (And you can see the Real Honggang manufacturing quality!)

About the cutting dies/moulds, this is also most concerned point to make the production process sucessfully for the cutting machine to Seal and Cut the Thinsulate Insulation material at the same time. As usual, it will be based on the materials kind (with backer or not), thickness, and sealing type(how many lines) to make a heat seal cutting dies.

Main specifications:
1. Precision PLC controlled 4 column hydraulic die cutting machine 200 tons, 1600x1000m

2. With unwinder to feed, and out feeding table for cutting pieces.

3. Die fixed tool of With Pneumatic fast and automatic, Max mould baseboard width 1500mm.

4. With Heating board, top and bottom, temperature seperately control zones.

5. Safety guards for both sides.

6. With 4 mechanical stoppers (by servo)

7. Fan cooling.

8. With Unwinder auto release the materials, width 1600mm.

9. Multi-language support.

10. With keep pressing function.

11. Cutting on steel board surface.

Parameters for the Thinsulate Insulation heating sealing die cutting machine:

Item	Number	Content
Machenical main machine body	1	Working pressure: 200T
	2	System pressure: 25MPa
	3	Cutting area: 1600mmx1000mm
	4	Stroke: 180mm Minimum closure: 10mm Maximum opening: 190mm
	5	Fast down speed: 120mm/S
	6	Slow down speed: 35mm/S
	7	Fast return speed: 100mm/S
	9	Main machine structure: Precision four-column automatic balancing connecting rod mechanism to ensure uniform cutting depth in the cutting area.
	10	Cutting method: Two-stage cutting, automatic deceleration before 10mm from the cutting distance to ensure cutting of multi-layer materials.
	11	Dynamic punching repetition accuracy in the cutting area: ±0.075mm
	12	Cutting balance accuracy: Parallelism of upper and lower steel plates ±0.1mm
	13	Overall machine size (length x width x height): L5500xW2800xH2500 (including discharge part, subject to actual situation)
	14	Frame: Steel plate welding structure, precision processing
	15	Column diameter: 135mm Tempering high frequency hardening treatment, chrome-plated surface
	16	Cylinder: 2, cylinder inner diameter: φ230mm
	17	Upper and lower heating: heating power 36KW
	18	With four-column limit system
	19	Automatic clamping: clamping range 600-1600mm
feeding Part	20	Feeding method: roller feeding system Feeding speed: 0-1000mm/s
	21	Feeding servo motor: 1.5KW Quantity: 1 set Brand: INVT
	22	Reducer: RV063 (1:7.5)
	23	Lifting cylinder specification: SC63 Manufacturer: AirTac
	24	Shield: Protective cover installed around.
Material holding	25	One roll group, maximum specification of material roll: φ1200mmX1600mm
Conveyor	26	For receiving materials, specifications: length 2000mmXwidth 1600mm
Electric	27	Electric box market customization Honggang standard
	28	PLC: FBs-24MCT Quantity: 1 set Brand: Taiwan Yonghong
	29	Human-machine interface: Model: 7-inch color screen Quantity: 1 set Brand: Taiwan Pingtong
	30	Main electrical component suppliers: Schneider, Delixi, Fuji
	31	Power supply: ≤64 KW
	32	There are two control modes: manual/automatic. Each action of the machine is equipped with an independent control switch
	33	Each branch in the electrical box is equipped with a circuit breaker to protect the circuit, and there is an audible and visual alarm device.
	34	The touch screen can store die recipe parameters, and a maximum of 200 die parameters can be stored.
	35	All electrical components used comply with the provisions of the National Safety Production Law.
Hydraulic	36	Electro-hydraulic servo system: HY-NT7-26-50-F-AA (servo motor 26Kw) 1 set Brand: Aili Intelligent Control
	37	Main seal suppliers: Hallite, UK, NOK, Italy, KASTAS
	38	Main hydraulic component suppliers: ETON, KEEN EYE, SUN, ARGO

Welcome to visit Honggang production report in 2024